I learned the process by trawling the internet and used old Stanley plane blades for the high carbon steel. This was annealed by putting it into my woodburning stove for the night and getting it to cherry red colour before letting the stove go out slowly overnight. The next morning it would be soft enough to saw to shape and file on the bevel[s]. I hardened it by heating it with a propane blowtorch to cherry red again and when it became non-magnetic I quenched it in vegetable oil. At this stage the steel is brittle hard and needs to be tempered down to a degree of softness appropriate to its future use. For wood carving blades this is achieved by heating it to about 230c or until the cleaned up steel changes to a dull straw colour. In my kitchen oven this took about 10 minutes and at which stage it was quenched in water and ready to fit into its handle prior to sharpening.
I ended up making about ten blades [and throwing one away] because there are so many possible combinations of shape, thickness, angle of bevel, position of bevel, etc. After a few spoons I have settled on two knives which seem to do all that is needed to make an average size spoon...here they are:
All you need to carve a spoon after the axe has been used to produce a basic shape. |
I think I need to splash out and buy a hook knife by Mora of Sweden as they seem to favour the external bevel and their 164 model is much favoured by spoonaholics.
This is a flat angled blade for chip carving |
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